cGMP Facility • Texas
(844)-323-5628
Supplements Manufacturing

Sports Nutrition & Performance Formulas

Pre-workout, intra-workout, and recovery formula manufacturing for athletic and performance supplement brands.

MNL's sports nutrition manufacturing covers the complete product category: pre-workout stimulant and non-stimulant formulas, intra-workout EAA/BCAA blends, creatine systems, recovery and post-workout formulas, and high-performance hydration matrices. We are an NSF for Sport® ready manufacturing facility, supporting brands that serve competitive athletes subject to banned substance testing. Complex multi-ingredient stacking formulas with 15–25 active ingredients are routinely produced at commercial scale.

Request a Production QuoteConsult Technical Team

Supported Dosage Forms & Formats

Pre-Workout Powders (stimulant and non-stimulant)Intra-Workout EAA / BCAA PowdersCreatine Monohydrate, HCL, and Buffered SystemsPost-Workout Recovery FormulasPerformance Hydration / Electrolyte PowdersBeta-Alanine and Citrulline Malate BlendsNootropic / Cognitive Performance PowdersSports Capsule Stacks (multi-ingredient)

Quick Fact Sheet

Key production parameters

Minimum Order Quantity

1,000 retail units

Standard Lead Time

3–5 weeks from formula approval and PO

Cleanroom Standard

Controlled environment / 21 CFR Part 111 cGMP; NSF for Sport® ready

Packaging Compatibility

  • HDPE Tubs (300g – 1.5 kg, foil-lined lid)
  • Stand-Up Pouches (300g – 1 kg, resealable)
  • High-Speed Stick Packs (8–25g per stick)
  • Bulk Drums (for club-size / B2B repack)
  • Single-Serve Sachets (event / sample format)

Mutual NDA Standard: All formula details, BOM data, and brand concepts shared during the quoting process are protected under a reciprocal Non-Disclosure Agreement executed before technical evaluation begins.

Laboratory Asset Pipeline

Machinery & Specimen Visual Verification

Inspect actual cleanroom machinery, finished dosage macro specimens, and packaging protocols dedicated to sports nutrition & performance formulas.

Finished nutritional supplement dosage forms lineup on white slab
Specimen Macro
21 CFR Part 111 cGMP Compliant | 100% Active Assay

Pharmaceutical-Grade Finished Dosage Specimen

Laboratory-developed formulation engineered for target bioavailability, organoleptic elegance, and shelf stability.

ISO 7 cleanroom environment with stainless steel machinery
Machinery Suite
ISO Class 7 Cleanroom | 25-30 Air Changes/Hour

Sanitary 316L Processing & Cleanroom Infrastructure

Positive-pressure cleanroom suites in Carrollton and Van Alstyne, TX with HEPA terminal filtration.

Analytical laboratory HPLC instrumentation and QC workstation
Analytical QA/QC
FTIR Dock Screening | Full COA Release Protocol

In-House Analytical Laboratory Testing & Verification

On-site HPLC potency testing, ICP-MS trace elemental detection, and USP microbiological verification.

Engineering Specification Table

ParameterSpecification / ValueNote
Active Ingredient Count per SKU
Up to 25 actives per blend formula
MNL SPEC
Stimulant Systems
Caffeine anhydrous, Dicaffeine malate, TeaCrine® (license req.)
MNL SPEC
Creatine Purity Standard
Creatine monohydrate ≥ 99.9% purity by HPLC
MNL SPEC
NSF for Sport® Eligibility
Yes — facility aligned for NSF banned substance screening
MNL SPEC
Flavor System Capability
Natural & artificial flavors; up to 3% inclusion rate
MNL SPEC
Electrolyte Matrix
Sodium, potassium, magnesium, calcium — certified source
MNL SPEC
Blend Uniformity (RSD)
≤ 5.0% for all actives tested
MNL SPEC
Pilot Batch
25 – 100 kg, 2–3 week lead time
MNL SPEC
Commercial Batch
200 – 2,000 kg, 3–5 week lead time
MNL SPEC

Specifications are representative of standard production parameters. Project-specific values may vary based on formula requirements, ingredient characteristics, and target packaging format. Contact our engineering team for exact specifications relevant to your batch.

Quality Assurance & Verification Protocol

Every sports nutrition & performance formulas batch passes through a four-phase analytical verification workflow before Certificate of Analysis issuance and release.

01

Ingredient Prohibited Substance Pre-Screening

For NSF for Sport® eligible batches, all raw materials are pre-screened against the WADA/NSF prohibited substance list before use. Stimulant ingredients confirmed for label-accurate caffeine content.

WADA / NSF prohibited substance cross-referenceCaffeine content assay (HPLC)Beta-alanine and citrulline identity (HPLC)Creatine purity (HPLC, ≥ 99.9%)Heavy metals (ICP-MS)
02

In-Process Blend Uniformity

10-point multi-location sampling for blend uniformity of all key actives. Critical for high-potency stimulant blends where hotspots could represent a safety concern.

10-location BU samplingKey active assay at each location (HPLC)RSD calculation (target ≤ 5.0%)Moisture control check (LOD ≤ 1.0%)
03

Finished Batch Testing

Label claim verification for key actives, microbial testing, and physical testing on finished batch. NSF for Sport® submission package prepared if applicable.

Label claim multi-active potency panel (HPLC)TPC, yeast & mold, Salmonella, E. coliBulk density, PSD, sensory panelNSF for Sport® submission documentation (if applicable)
04

COA Release

QA Director sign-off on full batch record and multi-active analytical panel. NSF for Sport® COA addendum issued for eligible batches.

Batch record QA Director reviewMulti-active COA issuanceNSF for Sport® documentation packageClient COA transmittal

Certificate of Analysis (COA) — Issued Per Batch

Every commercial batch receives a QA Director–signed Certificate of Analysis on MNL letterhead. The COA documents all test parameters, analytical methods, results versus specification, and full lot traceability to raw material COAs. No batch ships without COA authorization.

Production Specification Request

Request a Quote for Sports Nutrition & Performance Formulas

Submit your project brief through our structured multi-step quote engine. Pre-select Sports Nutrition & Performance Formulas as your target manufacturing service. Our Carrollton, TX formulation and production team will provide a preliminary feasibility response within 24–48 business hours, under mutual NDA before any formula details are exchanged.

  • Preliminary quote returned within 24–48 business hours
  • Mutual NDA executed before formula review
  • Direct access to MNL formulation chemists
Request Quote for Sports Nutrition & Performance Formulas

Or contact our engineering team directly

(844)-323-5628info@micellecosmeticslabs.com

Mon – Fri: 8:00 AM – 5:00 PM CST. Facility visits by advance appointment.

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