Unit-Dose Packaging • Automated In-House Line
Single-Serve Sachets & Foil Packets
Single-serve sachets represent the ultimate consumer sampling and travel format. Produced on high-precision Vertical Form-Fill-Seal (VFFS) machinery equipped with auger dosers, each sachet is hermetically sealed to preserve bioactives against ambient humidity and oxygen.
STUDIO SPECIMEN
FIG. 17 // UNIT-DOSE BLISTER PACKAGINGPHARMACEUTICAL PUSH-THROUGH FOIL
Line SpecificationsTexas Core
Nominal Throughput:80 to 120 sachets / minute
Standard Production MOQ:25,000 to 50,000 individual sachets
Standard Turnaround:4 to 6 weeks
Cleanroom Environment:ISO Class 8 / RH% Regulated
Approved Material Structures
Every material substrate is pre-qualified for compatibility with dietary supplement actives, essential oils, and powder stability.
Paper / Poly / Foil / Poly multi-ply high-barrier laminates
Matte Soft-Touch BOPP / VMPET / PE foil structures
Glossy High-Definition Printed Polyethylene
Certified Industrially Compostable Cellulose Barrier Films
Closure, Sealing & Tamper-Evidence Options
Hermetic 3-side seal or 4-side perimeter heat seal
Precision laser perforation or micro-tear notches for clean opening
Nitrogen purge capability during powder discharge
Multi-pack carton kitting and carton sleeve boxing
Atmospheric Protection
Environmental Barrier Benchmarks
Moisture Vapor Barrier (MVTR)
Superior foil barrier protecting hygroscopic ingredients
Oxygen Transmission Barrier (OTR)
Near-zero oxygen transmission rate
UV & Light Ingress Barrier
Total UV & visible light block
In-Line QC Verification
Vacuum leak subversion testing in dye bath (ASTM D3078)
±0.05g micro-weight tolerance verification
Thermal seal width and jaw temperature continuous datalogging
Lot number and expiration laser etch verification
Standard Supported Formats & Sizing
- 2g – 5g (Concentrated nootropics, pre-workouts, collagen sticks)
- 10g – 15g (Hydration mixes, greens single servings)
- 25g – 40g (Full meal replacement & protein singles)
Ideal Nutritional Formulations
- Retail sampler packs & promotional influencer marketing kits
- Travel-ready daily immunity & vitamin packs
- Pre-workout booster powder packets
- Effervescent drink powder single-doses
Packaging Line Intake
Ready to Package Your Formulation in Single-Serve Sachets & Foil Packets?
Launch our multi-step quote engine to customize your formulation volume, material finishes, and pre-press regulatory label auditing.
100% In-Line Torque & Induction Seal AuditPre-Press FDA 21 CFR 101.36 ReviewProduction Lead Time: 4–6 Weeks