Convenience Packaging • Automated In-House Line
High-Speed Stick Packs
Stick packs are the fastest growing flexible packaging format in sports nutrition and functional beverages. Our multi-lane high-speed stick pack machinery forms, fills, and seals slender tubes with narrow spouts, utilizing up to 35% less packaging film than standard sachets while fitting standard 500ml water bottle necks effortlessly.
STUDIO SPECIMEN
FIG. 16 // MULTI-LANE STICK PACKSUP TO 300 STICKS/MIN • NITROGEN FLUSH
Line SpecificationsTexas Core
Nominal Throughput:Up to 120 to 180 sticks / minute (Multi-lane VFFS line)
Standard Production MOQ:25,000 stick packs
Standard Turnaround:4 to 6 weeks
Cleanroom Environment:ISO Class 8 / RH% Regulated
Approved Material Structures
Every material substrate is pre-qualified for compatibility with dietary supplement actives, essential oils, and powder stability.
High-barrier Metallized PET / PE films
Matte finish Foil-Laminated structures (PET / AL / PE)
Specialty easy-tear directional oriented films (BOPA / PE)
FSC-certified paper exterior barrier laminates
Closure, Sealing & Tamper-Evidence Options
Fin-seal or lap-seal vertical back seam
Precision laser scoring for instant, directional tear-open
Continuous inert nitrogen flush (< 2% residual headspace O2)
Automated carton packing into 14, 30, or 60-count dispenser cartons
Atmospheric Protection
Environmental Barrier Benchmarks
Moisture Vapor Barrier (MVTR)
Engineered specifically for hygroscopic electrolytes and effervescents
Oxygen Transmission Barrier (OTR)
Pharmaceutical grade barrier preventing flavor oxidation
UV & Light Ingress Barrier
Complete light and UV opacity
In-Line QC Verification
Headspace oxygen analyzer (MOCON sensor)
Continuous tension seal temperature regulation
Dispenser box count verification with checkweighers
Tear-resistance and directional burst testing
Standard Supported Formats & Sizing
- Width: 23mm, 28mm, 35mm
- Length: 80mm to 160mm
- Dose weights: 1.5g to 12.0g per stick pack
Ideal Nutritional Formulations
- Hydration and rapid electrolyte replenishment mixes
- Energy drink powders, caffeine & nootropic blends
- Collagen peptides and beauty elixir sticks
- Fiber and gut-health prebiotic powders
Packaging Line Intake
Ready to Package Your Formulation in High-Speed Stick Packs?
Launch our multi-step quote engine to customize your formulation volume, material finishes, and pre-press regulatory label auditing.
100% In-Line Torque & Induction Seal AuditPre-Press FDA 21 CFR 101.36 ReviewProduction Lead Time: 4–6 Weeks