Flexible Packaging • Automated In-House Line
Stand-Up Pouches & Resealable Gusset Bags
Stand-up pouches (Doypack and K-Seal gusset formats) offer lightweight shipping economics and expansive branding canvas. Manufactured with high-barrier laminated aluminum or metallized films that guard sensitive protein blends, hydration salts, and functional greens against moisture intrusion and aroma loss.
STUDIO SPECIMEN
FIG. 15 // HIGH-BARRIER STAND-UP POUCHESTRIPLE LAMINATE • MVTR <0.05 G/M²/24HR
Line SpecificationsTexas Core
Nominal Throughput:35 to 50 pouches / minute (Automated pouch filler & sealer)
Standard Production MOQ:1,000 to 2,000 finished pouches (Digital print runs start at 1,000)
Standard Turnaround:4 to 6 weeks
Cleanroom Environment:ISO Class 8 / RH% Regulated
Approved Material Structures
Every material substrate is pre-qualified for compatibility with dietary supplement actives, essential oils, and powder stability.
Multi-layer PET / VMPET / LLDPE (Metallized high-barrier film)
Aluminum Foil Laminate (PET / AL / PE) for zero moisture transmission
Natural Kraft Paper Exterior with high-barrier inner liner
Recyclable Mono-Material Polyethylene (PE/PE) Eco-Films
Closure, Sealing & Tamper-Evidence Options
Airtight Press-to-Close (PTC) single and double-track zippers
Powder-resistant Velcro® style press-lock closures
Tear notches and laser score lines for effortless clean opening
Hang holes (Euro-slot or round) for retail peg display
Atmospheric Protection
Environmental Barrier Benchmarks
Moisture Vapor Barrier (MVTR)
Near-zero MVTR (< 0.05 g/m²/24h) with aluminum foil laminates
Oxygen Transmission Barrier (OTR)
Ultra-low OTR (< 0.05 cc/m²/24h) preserving flavor freshness
UV & Light Ingress Barrier
100% opaque light barrier preventing photo-oxidation of fats & amino acids
In-Line QC Verification
Seal burst pressure testing (ASTM F1140)
Residual oxygen headspace analysis with needle sensor (< 2% O2 target)
Automated inline metal detection checkweighing
Drop impact and gusset seam integrity validation
Standard Supported Formats & Sizing
- 250g – 500g (Trial size / Greens blends)
- 1.0 lb – 2.0 lbs (Standard 30-serving protein powders)
- 5.0 lbs (High-volume bulk athletic bags)
- Custom die-cut shaped pouch dimensions
Ideal Nutritional Formulations
- Whey and plant-based protein powders
- Electrolyte drink mix powders & bulk amino acids
- Superfood greens, reds & mushroom powders
- Meal replacement drink formulas
Packaging Line Intake
Ready to Package Your Formulation in Stand-Up Pouches & Resealable Gusset Bags?
Launch our multi-step quote engine to customize your formulation volume, material finishes, and pre-press regulatory label auditing.
100% In-Line Torque & Induction Seal AuditPre-Press FDA 21 CFR 101.36 ReviewProduction Lead Time: 4–6 Weeks