Rigid Packaging • Automated In-House Line
Automated Bottle Filling & Induction Sealing
Our high-speed automated bottling line in Carrollton and Van Alstyne, TX provides pharmaceutical-grade solid dosage packaging. Equipped with multi-channel optical infrared tablet/capsule counters, automatic desiccant canister insertion, inline rotary capping with digital torque monitoring, Enercon induction heat sealing, and 360-degree pressure-sensitive label application.
STUDIO SPECIMEN
FIG. 14 // PHARMACEUTICAL BOTTLING80-120 BPM • CRC & INDUCTION SEAL
Line SpecificationsTexas Core
Nominal Throughput:60 to 90 finished bottles / minute per line
Standard Production MOQ:1,500 to 2,500 finished bottles
Standard Turnaround:4 to 6 weeks standard (Repeat orders: 3 to 4 weeks)
Cleanroom Environment:ISO Class 8 / RH% Regulated
Approved Material Structures
Every material substrate is pre-qualified for compatibility with dietary supplement actives, essential oils, and powder stability.
HDPE (High-Density Polyethylene) - Matte White, Black, Custom Pantone
PET (Polyethylene Terephthalate) - Amber, Cobalt Blue, Crystal Clear
Pharmaceutical Amber Glass (Type III USP) - Maximum chemical inertness
Post-Consumer Recycled (PCR) Sustainable Resins (30% to 100% PCR)
Closure, Sealing & Tamper-Evidence Options
Child-Resistant Closures (CRC) with push-and-turn safety mechanisms
Continuous Thread (CT) ribbed closures (Smooth or Ribbed skirt)
Hermetic Enercon induction foil seals (Tamper-evident & leak-proof)
Perforated PVC / PET heat-shrink tamper neck bands
Atmospheric Protection
Environmental Barrier Benchmarks
Moisture Vapor Barrier (MVTR)
Superior MVTR barrier with molecular sieve desiccant inclusion
Oxygen Transmission Barrier (OTR)
High-integrity foil induction seal preventing oxidation
UV & Light Ingress Barrier
Amber PET & Glass block 99% of UV wavelength degradation
In-Line QC Verification
100% optical count verification with dual-beam rejection sensor
ASTM D4991 vacuum decay chamber leak testing on induction seals
Automated removal-torque calibration check every 60 minutes
In-line high-resolution vision inspection for label alignment & batch lot code legibility
Standard Supported Formats & Sizing
- 60cc (~30 capsules / small format)
- 100cc – 150cc (~60 capsules standard)
- 200cc – 250cc (~90–120 capsules)
- 400cc – 950cc (Multi-serve tablets & specialty powders)
Ideal Nutritional Formulations
- Dietary supplement capsules (Vegetable HPMC & Gelatin)
- Compressed pharmaceutical tablets and chewable wafers
- Botanical softgel complexes
- Daily multivitamin formulations
Packaging Line Intake
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100% In-Line Torque & Induction Seal AuditPre-Press FDA 21 CFR 101.36 ReviewProduction Lead Time: 4–6 Weeks